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The purpose of this paper is to investigate the effect of TiO₂ nanoparticle content on the corrosion behavior of Ni‐Cr/TiO₂ nanocomposite coatings applied by pulse‐reverse electroplating.

Ni‐Cr/TiO₂ nanocomposite coatings with various contents of TiO₂ nanoparticles were electrodeposited by pulse‐reverse method from a bath containing TiO₂ nanoparticles to be codeposited and citric acid as the complexing agent. The surface morphology and the composition of coatings were studied by scanning electron microscopy (SEM) equipped by energy dispersive X‐ray system (EDS). The corrosion performance of coatings in the 0.5 M NaCl as a corrosive solution was investigated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) methods.

It was found that the surface of Ni‐Cr/TiO₂ nanocomposite coatings showed a finer structure that was more uniform and compact in appearance than was that of Ni‐Cr coatings. The incorporation of TiO₂ nanoparticles in the alloy coating matrix improved the corrosion performance of the coatings and the higher content of nanoparticles gave better corrosion resistance.

Applying the Ni‐Cr coatings by the pulse‐reverse plating method eliminated cracks that were a problem in the Ni‐Cr alloy coating structure. Furthermore, the corrosion resistance was improved by the addition of TiO₂ nanoparticles to the alloy matrix. This paper reports the optimum plating conditions that gave the better corrosion performance.

The purpose of this investigation was to study the corrosion protection and structural characteristics of a hybrid organic-inorganic thin film preloaded with green corrosion inhibitor for anticorrosive protection of stainless steel 304L.

An ethanol solution of the polymerized 3-methacryloxypropyltrimethoxysilan and tetraethylorthosilicate was mixed with henna extract to give homogeneous sols. The morphology, composition and adhesion of hybrid sol-gel coatings were examined by SEM, EDX and pull-off tests, respectively. The surface chemistry of the hybrid sol-gel coatings was investigated with polarization scans and electrochemical impedance spectroscopy (EIS) in the physiological saline solution.

The polarization curves and EIS data were in agreement. Henna extract additions significantly increased the corrosion protection capability of the sol-gel thin film to greater than 85 percent in the physiological saline solution. In addition, the doped hybrid coating on stainless steel 304L was useful in 3.5 percent NaCl solution.

There have been few reports on the hybrid organic-inorganic thin films preloaded with corrosion inhibitor, as described in the paper, and this environmentally friendly coating on stainless steel 304L was found to be highly effective for industrial applications.